ZJR-G

ZJR-G

0.5 – 8.200 Nm / Overload coupling with jaw coupling

with is a torque limiter in combination with a elastomer coupling. The combination of the overload coupling with the jaw coupling provides all properties and options of an overload system combined with the torsionally flexible shaft coupling. This combination of the torque limiter is available as a ratchet type(automatically engaging) as well as (load-separating, idle rotation) in combination with many different hub types of the series.

Featuresldl

  • Shaft – Shaft connection torque limiter ZJR-G
  • Axial insertion, easy to install Compensate for installation deviation
  • Three reset forms,Stepping type,Synchronous and failure protection mode
  • Can be installed on the device to set the torque
  • A variety of elastomers are available
  • Pre-drilled according to ISO fit H7, keyway to DIN 6885 sheet 1 (Js9)
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General Description

Information on selection of torque limiters For an accurate selection of the torque limiters (safety couplings) latest simulation and calculation programs are available. Please advise as many data of your drive as possible. The more accurate these data, the more accurate are the calculation results for our torque limiters Make use of these options and consult with us about the application beforehand. To make sure that the torque limiter is not released with process-related torque peaks, the switching torque of the coupling should at least be above the maximum operating torque (see diagramme). Torque limiters and overload systems that re-engage automatically should be used with reduced speed only after having applied higher release torques. Frequent or longer slipping or ratcheting increases wear of the torque limiter. After the torque limiter separated driving from driven side in case of overload, it may take some time before the drive stops due to large inertias in the drive train. This may generate higher wear on the torque limiter and the overload system re-engaging automatically. That is why we recommend with drives with large mass inertias or higher speeds to use the overload system as an idle rotation version. We basically recommend electrical monitoring of the torque limiters to disengage the drive immediately in case of overload. We will be pleased to assist you with any technical questions about the selection of torque limiters.

Function

Any engagement after an overload. After eliminating the overload, the balls re-engage automatically with the next following ball indentation.

Synchronous engagement after an overload. After eliminating the overload, the balls re-engage automatically after a rotation of 360°. Driving and driven side are always placed in the same position to each other. Other degrees of reengagement, e. g. 180°, are possible.

When reaching the torque set the overload coupling releases. Driving and driven side keep separated due to the idle rotation mechanism, the resulting flywheel mass can slow down in idle state. After eliminating the overload, the coupling can be re-engaged. Re-engagement takes place either manually or via a device.

The fail-safe design is purely intended for torque measurement without any slipping operation. In case of overload a signal is generated by a limit switch along with mechanical separation of driving and driven side = ratcheting is not possible.